Energy
Minimizing downtime through pre-failure detection
Maintenance Engineer
[ A Leading Energy Company ]
“Approximately 20 days prior to a failure that would have led to equipment shutdown, guardione® motor provided us with timely information regarding the equipment's condition.
With this valuable insight, we were able to establish a proactive maintenance schedule, preventing unexpected downtime.”
Oil & Gas
Minimizing downtime through
pre-failure detection
Maintenance Engineer
[ Leading energy company ]
"Approximately 20 days
prior to a failure that would have led to equipment shutdown, guardione® motor provided us with timely information regarding the equipment's condition. With this valuable insight, we were able to establish a proactive maintenance schedule, preventing unexpected downtime."
Account Overview
This account is an environmentally friendly future energy company involved in the import and distribution of LPG, renewable energy, and hydrogen businesses.
Challenge
Due to the submersible pump motor being buried deep underground, the client faced challenges in managing the motor using conventional defect detection techniques like vibration analysis and thermal imaging.
Given the environmental constraints, the only feasible method for checking and managing the motor's condition was periodic measurement of insulation resistance using portable equipment. However, this approach did not allow for the identification of mechanical failures within the facility.
Project
The client's main motors are submersible pump motors buried deep underground. As a result, conventional defect detection techniques like vibration analysis and thermal imaging were challenging to apply for effective management.
Therefore, due to the reliance on insulation resistance measurement as the primary method, there was a need for a more comprehensive solution to accurately assess the motor's condition.
Result
1. With the implementation of guardione® motor solution, the motor's shaft defect was detected 20 days in advance.
2. The faulty motor underwent disassembly to identify the cause of the fault. It was confirmed that the rotor and stator of the motor shaft exhibited defects in the form of abrasion, allowing coolant penetration in the worn areas and subsequent insulation damage.
3. Leveraging the insights provided by guardione® motor, the client was able to perform predictive maintenance of the facility. As a result, downtime due to facility replacement was reduced by approximately 30%.
Account Overview
This account is an environmentally friendly future energy company involved in the import/distribution of LPG, renewable energy, and hydrogen businesses.
Challenge
Due to the submersible pump motor being buried deep underground, the client faced challenges in managing the motor using conventional defect detection techniques like vibration analysis and thermal imaging.
Given the environmental constraints, the only feasible method for checking and managing the motor's condition was periodic measurement of insulation resistance using portable equipment. However, this approach did not allow for the identification of mechanical failures within the facility.
Project
The client's main motors are submersible pump motors buried deep underground.
As a result, conventional defect detection techniques like vibration analysis and thermal imaging were challenging to apply for effective management.
Therefore, due to the reliance on insulation resistance measurement as the primary method,
there was a need for a more comprehensive solution to accurately assess the motor's condition.
Result
1. With the implementation of guardione® motor solution, the motor's shaft defect was detected 20 days in advance.
2. The faulty motor underwent disassembly to identify the cause of the fault.
It was confirmed that the rotor and stator of the motor shaft exhibited defects in the form of abrasion,
allowing coolant penetration in the worn areas and subsequent insulation damage.
3. Leveraging the insights provided by guardione® motor, the client was able to perform predictive maintenance of the facility.
As a result, downtime due to facility replacement was reduced by approximately 30%.
* This data is based on the actual introduction cases of our solutions, and some figures have been prepared by referencing industry information in order to protect customer information.
ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004
419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea
e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.
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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004
419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea
e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.
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