Oil & Gas

Proving its reliability

by providing a prediction of time and cause of failure


Facility Maintenance Engineer

[ A Petrochemical and Oil Refining Subsidiary of a Middle Eastern State-owned Enterprise ]

“We replaced the insulating oil at an optimal time due to guardione® substation’s prediction and early detection of potential risk ensuring stable plant operations.”


Oil & Gas

Proving its reliability by providing a prediction of time and cause of failure


Facility Maintenance Engineer

[ a petrochemical and oil refining subsidiary of a Middle Eastern state-owned enterprise ]


“We replaced the insulating oil at an optimal time due to guardione® substation’s prediction and early detection of potential risk ensuring stable plant operations.” 



Account Overview

This account is a prominent domestic oil refiner, engaged in a range of diversified business sectors including oil refining, lubrication, and petrochemicals.


Challenge

The transformer is by far the most essential asset of all oil refinery power facilities, in terms of power supply.


The client has faced several unexpected failures of their transformers in the past, highlighting the limitations of their existing management method. As a result, they are currently unable to determine the appropriate direction for further management.


Project

The client was considering implementing an automatic predictive diagnostics solution for key facilities as part of its Digital Transformation project, and onepredict was the candidate for its transformer facilities. Prior to the actual implementation, multiple tests were conducted on key features, namely diagnostics and precision of prediction, and the details of which are as follows.



1. Identifying failure and normal operation through the analysis of past DGA data, without the information on the failure status of each transformer 


2. For faulty transformers, accurately predicting the time of unexpected failure using pre-failure DGA data


3. Verifying performance through a comparison of solution-suggested failure causes and repair measures with those of actual cases


Result

Guardione® Substation successfully passed the verification process.



1. Not only did guardione® solution accurately identify the normal transformer facility among various data, but it also predicted the time of failure for transformers with unexpected past failures.


2. Following the solution’s official implementation, a potential malfunction was diagnosed on a particular transformer, for which replacement of the insulation oil was suggested.


3. Just a few weeks later, a high frequency issue occurred with the same transformer, calling for a sudden insulation oil replacement, once again proving guardione® solution's diagnostics and prediction reliability.


4. The client continues to use guardione® through a licensing agreement that was concluded the following year, after seeing first-hand its predictive diagnostics and maintenance suggestion capabilities.



Account Overview

This account is a prominent domestic oil refiner, engaged in a range of diversified business sectors

including oil refining, lubrication, and petrochemicals.


Challenge

The transformer is by far the most essential asset of all oil refinery power facilities, in terms of power supply.


The client has faced several unexpected failures of their transformers in the past, highlighting the limitations of their existing management method.

As a result, they are currently unable to determine the appropriate direction for further management.


Project

The client was considering implementing an automatic predictive diagnostics solution for key facilities as part of its Digital Transformation project,

and onepredict was the candidate for its transformer facilities. Prior to the actual implementation, multiple tests were conducted on key features,

namely diagnostics and precision of prediction, and the details of which are as follows.



1. Identifying failure and normal operation through the analysis of past DGA data, without the information on the failure status of each transformer


2. For faulty transformers, accurately predicting the time of unexpected failure using pre-failure DGA data


3. Verifying performance through a comparison of solution-suggested failure causes and repair measures with those of actual cases


Result

Guardione® Substation successfully passed the verification process.



1. Not only did guardione® solution accurately identify the normal transformer facility among various data,

    but it also predicted the time of failure for transformers with unexpected past failures.


2. Following the solution’s official implementation, a potential malfunction was diagnosed on a particular transformer,

     for which replacement of the insulation oil was suggested.


3. Just a few weeks later, a high frequency issue occurred with the same transformer, calling for a sudden insulation oil replacement,

     once again proving guardione® solution's diagnostics and prediction reliability.


4. The client continues to use guardione® through a licensing agreement that was concluded the following year,

     after seeing first-hand its predictive diagnostics and maintenance suggestion capabilities.







ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004


419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea




e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.




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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004

419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.





PRIVACY POLICY   


onepredict tech blog...linked in...youtube...onepredict blog


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