Increase the availability of turbines through deep learning based diagnosis of journal bearings, rotors, & blades

Increase the availability of turbines through deep learning based diagnosis of journal bearings, rotors, & blades

OnePredict   /   AI Solution   /   Turbine

OnePredict   /   AI Solutions   /   Turbine

Features

+90% diagnostic accuracy


Classify major fault modes (rubbing, misalignment, oil whirl, unbalance) with highly reliable accuracy


Auto-balancing


Easily correct rotor imbalances through our auto-balancing guide


Diagnostics for rotors and blades


Diagnostics not only for journal bearings, but also for rotors and blades in large-scale turbines

Intuitive UI


Easy-to-understand UI for even inexperienced staff members

Features

  

+90% diagnostic accuracy

Classify major fault modes (rubbing, misalignment, oil whirl, unbalance) with highly reliable accuracy

  

Auto-balancing

Easily correct rotor imbalances through our auto-balancing guide

  

Diagnostics for rotors and blades

Diagnostics not only for journal bearings, but also for rotors and blades in large-scale turbines

  

Intuitive UI

Easy-to-understand UI for even inexperienced staff members

Turbine Demo

가디원 터빈은 터보기계 저널베에링에서 측정되는 축 진동 데이터를 딥러닝 기반 모델을 통해 분석하여 터빈의 4대 고장 (Unbalance, Misalign, Rubbing, Oil Whirl)에 대한 건전성을 진단 및 분석합니다.


적용대상 : 터빈, 압축기, 펌프

Facility type  |  Steam turbine  |  Facility scale  |  1000MW

* 화면의 숫자를 클릭하시면 베어링 별 진동 데이터가 보입니다.

  1 Normal

Proximity sensor

Bearing #1 X probe

Bearing #1 Y probe

  1 Normal

정상 Normal

베어링 진동 수준 낮으며 매끈한 O 형의 Orbit

Orbit

Diagnosis Result

Spectrum

Auto Report

1X(60Hz) 우세  


진동 진폭 안정


O형의 안정적 Orbit 형성

  2 Unbalance

Proximity sensor

Bearing #2 X probe

Bearing #2 Y probe

  2 Unbalance

불평형 Unbalance

베어링 진동 수준 높으며 타원형의 Orbit

Orbit

Diagnosis Result

Spectrum

Auto Report

1X(60Hz) 우세  


높음 진동 수준


타원형 Orbit 형성

  3 Rubbing

Proximity sensor

Bearing #3 X probe

Bearing #3 Y probe

  3 Rubbing

마찰 Rubbing

고체 마찰에 의한 고진동 및 복잡한 주파수영역 특성

Orbit

Diagnosis Result

Spectrum

Auto Report

높음 진동 수준


Orbit상의 preload 검출

  4 Misalignment

Proximity sensor

Bearing #4 X probe

Bearing #4 Y probe

  4 Misalignment

오정렬 Misalignment

커플링 연결에서의 오정렬로 인한 진동 증가 및 8자 모양 Orbit

Orbit

Diagnosis Result

Spectrum

Auto Report

2X(120Hz)진동 우세


높음 진동 수준


Orbit상의 preload 검출

  5 Oil Whirl

Proximity sensor

Bearing #5 X probe

Bearing #5 Y probe

  5 Oil Whirl

오일훨 Oil whirl

저널베어링 유막 불안정으로 인한 고진동

Orbit

Diagnosis Result

Spectrum

Auto Report

0.5X(30Hz) 우세


진동 진폭 80um 이상