Steel
Early detection of abnormal conditions prevents
serious equipment failure
Mechanical Engineering Engineer
[ Global No. 1 Competitive Steelmaker ]
“By leveraging turbine diagnosis, we were able to
detect and address equipment abnormalities at an early stage.
This proactive approach enabled us to prevent potential issues and ensure the reliable operation of the turbines.”
Steel
Early detection of abnormal conditions
prevents serious equipment failure
Mechanical Engineering Engineer
[ Global No. 1 Competitive Steelmaker ]
"By leveraging turbine diagnosis,
we were able to detect and address equipment abnormalities at an early stage. This proactive approach enabled us to prevent potential issues and ensure the reliable operation of the turbines."
Account Overview
This account is a global steel company that produces millions of tons of steel annually through the operation of large-scale steel mills.
Challenge
The client was operating a steam turbine to supply power during the steel manufacturing process and had observed an increase in the turbine's vibration. They were in the process of analyzing the cause of this increased vibration.
In particular, during the overhaul, they inspected the journal bearing babbitt to check for any scratch marks. Their goal was to diagnose and take proactive measures to address potential risk factors before they could lead to failure
Project
If friction persists in the journal bearing, it could potentially lead to a serious accident, so this was detected early through guardione® turbo.
1. Vibration data at the time friction occurred was learned.
2. Driving factors and vibration data were analyzed domain-wise to estimate the location where friction occurred.
3. Potential risks were scored and actions that the operator could take were suggested.
Result
The solution verified the consistency of its diagnostic model by comparing the diagnosis results with the actual fault information revealed through the overhaul of the steam turbine where high vibration occurred. By performing this verification, the customer was able to secure sufficient time to effectively respond to potential risks and build trust in the entire turbo product.
1. Guardione® solution diagnosed the turbine vibration data given through a blind test as a rubbing phenomenon in a specific bearing caused by an increase in the amount of vibration due to the unbalanced phenomenon throughout the rotating body.
2. During the overhaul period at the site, the equipment was disassembled and inspected closely, and traces of rubbing were found on the journal bearing babbit.
Account Overview
This account is a global steel company that produces millions of tons of steel annually through the operation of large-scale steel mills.
Challenge
The client was operating a steam turbine to supply power during the steel manufacturing process and had observed an increase in the turbine's vibration. They were in the process of analyzing the cause of this increased vibration.
In particular, during the overhaul, they inspected the journal bearing babbitt to check for any scratch marks. Their goal was to diagnose and take proactive measures to address potential risk factors before they could lead to failure.
Project
If friction persists in the journal bearing, it could potentially lead to a serious accident, so this was detected early through guardione® turbo.
1. Vibration data at the time friction occurred was learned.
2. Driving factors and vibration data were analyzed domain-wise to estimate the location where friction occurred.
3. Potential risks were scored and actions that the operator could take were suggested.
Result
The solution verified the consistency of its diagnostic model by comparing the diagnosis results with the actual fault information revealed through the overhaul of the steam turbine where high vibration occurred. By performing this verification, the customer was able to secure sufficient time to effectively respond to potential risks and build trust in the entire turbo product.
1. Guardione® solution diagnosed the turbine vibration data given through a blind test as a rubbing phenomenon in a specific bearing caused by an increase in the amount of vibration due to the unbalanced phenomenon throughout the rotating body.
2. During the overhaul period at the site, the equipment was disassembled and inspected closely, and traces of rubbing were found on the journal bearing babbit.
*This data is based on the actual introduction cases of our solutions, and some figures have been prepared by referencing industry information in order to protect customer information.
ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004
419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea
e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.
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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004
419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea
e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.
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