Oil & Gas

Maximized operational efficiency

through the identification and diagnosis of causes


Facility Reliability Engineer

[ Oil Refiner Ranked as Fortune Global 500 ]

"Various APM* solutions all failed, but only guardione® turbo accurately diagnosed compressor problems."



*Asset Performance Management



Oil & Gas

Maximized operational efficiency

through the identification and

diagnosis of causes


Facility Reliability Engineer

[ Oil refiner ranked as Fortune Global 500 ]


"Various APM* solutions all failed,

but only guardione® turbo accurately diagnosed compressor problems."



*Asset Performance Management



Account Overview

This account is a leading domestic petroleum company engaged in the refining, lubricants, and petrochemical businesses. They supply energy to both domestic and international markets, ensuring stable energy provision.


Challenge

The client faced significant challenges in pinpointing the cause of an abnormal vibration issue within a centrifugal compressor at a petrochemical complex.


Specifically, fluid instability emerged within the labyrinth seal of the centrifugal compressor, leading to difficulties stemming from asynchronous vibrations. This instability was suspected to result from alterations in the composition of the process gas during operation, a phenomenon never before observed.


Project

Prior to the official implementation of guardione® turbo, there was a desire to validate the accuracy of the diagnostic information generated by the solution. Guardione® Turbo performs domain-wise analysis of vibration and operating factor data to identify the root cause of vibration resulting from fluid instability.



1. It assimilated information on vibration characteristics (FFT, Orbit, Polar, etc.) and operational data (bearing temperature, pressure, etc.).


2. The severity of abnormal vibration was determined through an abnormality scoring system.


3. We provided data from both the centrifugal compressor just before the issue occurred and historical normal operation data. A comprehensive report with diagnostic results for the phenomenon and on-site action recommendations was then delivered. 




Result

Guardione® solution successfully underwent the following verification process, leading to the signing of the implement contract for the entire client's operation.



1. The solution performed a diagnosis, taking into account the vibration analysis results and financial information of the equipment. The final diagnosis identified the occurrence of a gas whirl phenomenon within the labyrinth seal of the facility.


2. Guardione® Turbo stood out as the only product that accurately diagnosed the phenomenon. This was attributed to its unique analysis process, which involved analyzing and interpreting high-resolution vibration signals based on domain knowledge, a capability exclusive to guardione®.





Account Overview

This account is a leading domestic petroleum company engaged in the refining, lubricants, and petrochemical businesses.

They supply energy to both domestic and international markets, ensuring stable energy provision.


Challenge

The client faced significant challenges in pinpointing the cause of an abnormal vibration issue within a centrifugal compressor at a petrochemical complex. 


Specifically, fluid instability emerged within the labyrinth seal of the centrifugal compressor, leading to difficulties stemming from asynchronous vibrations. This instability was suspected to result from alterations in the composition of the process gas during operation, a phenomenon never before observed.


Project

Prior to the official implementation of guardione® turbo, there was a desire to validate the accuracy of the diagnostic information generated by the solution. Guardione® Turbo performs domain-wise analysis of vibration and operating factor data to identify the root cause of vibration resulting from fluid instability.



1. It assimilated information on vibration characteristics (FFT, Orbit, Polar, etc.) and operational data (bearing temperature, pressure, etc.).


2. The severity of abnormal vibration was determined through an abnormality scoring system.


3. We provided data from both the centrifugal compressor just before the issue occurred and historical normal operation data. A comprehensive report with diagnostic results for the phenomenon and on-site action recommendations was then delivered. 


Result

Guardione® solution successfully underwent the following verification process, leading to the signing of the implement contract for the entire client's operation.



1. The solution performed a diagnosis, taking into account the vibration analysis results and financial information of the equipment.

   The final diagnosis identified the occurrence of a gas whirl phenomenon within the labyrinth seal of the facility.


2. Guardione® Turbo stood out as the only product that accurately diagnosed the phenomenon. This was attributed to its unique analysis process,

     which involved analyzing and interpreting high-resolution vibration signals based on domain knowledge, a capability exclusive to guardione®.


*This data is based on the actual introduction cases of our solutions, and some figures have been prepared by referencing industry information in order to protect customer information.






ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004


419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea




e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.




PRIVACY POLICY


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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004

419, Teheran-ro, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2023 ONEPREDICT Inc. All Rights Reserved.





PRIVACY POLICY   


onepredict tech blog...linked in...youtube...onepredict blog


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