Plant

 Prevent mismaintenance and improve productivity through maintenance effectiveness verification. 

[Maintenance Engineer]
"Failures used to occur even after maintenance, but with the guardione® solution, we were able to clearly verify maintenance effectiveness, which significantly improved productivity."


01 Client

The client is a global battery company actively engaged in both automotive and small battery businesses. 







02 Background

The client aimed to reduce PD (Process Down) caused by equipment degradation and maintain a low idle rate to ensure high production speed and quality. A key challenge was to improve equipment uptime using predictive maintenance technology and reduce unnecessary restart frequency to lower the idle rate. 





03 Issue

The client failed to detect a sudden equipment anomaly that led to a decline in asset health, resulting in abnormal operation for 11 days with a 48.5% increase in idle rate. This was followed by a process down (PD), which disrupted overall production. 





04 Result

guardione® pdx detected the abnormal equipment condition and immediately issued an alert through TechCell characteristic indicators and its anomaly detection algorithm. During the 11 days of abnormal operation, it once again signaled that the root cause had not been resolved through maintenance effectiveness verification.  After secondary maintenance, the equipment indicators were normalized. 

This demonstrated the precise anomaly detection capabilities of guardione® pdx. The client evaluated that if guardione® pdx had been actively utilized, it could have prevented the increase in idle rate and avoided over $100,000 in losses caused by the process down (PD). This became the turning point for the client to globally expand the adoption of guardione® pdx.  


*This guardione® case is real. Certain figures reflect industry norms for confidentiality.






ONEPREDICT Inc.

4200 San Jacinto Street, Houston, TX 77004

4, Eonju-ro 125-gil, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2025 ONEPREDICT Inc. All Rights Reserved.




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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004

4, Eonju-ro 125-gil, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2025 ONEPREDICT Inc. All Rights Reserved.







PRIVACY POLICY   


onepredict tech blog...linked in...youtube...onepredict blog


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