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Steel

 Detect anomalies early to prevent serious equipment failures. 
 [Mechanical Engineering Team, Engineer] 
"Through turbine diagnostics, we were able to detect early signs of equipment anomalies and take timely action." 

01 Client

The client is a global steel company that operates large-scale steelworks, producing tens of millions of tons of crude steel annually. 





02 Background

The client was operating steam turbines to supply power during the steel manufacturing process and had detected an increase in turbine vibration, prompting an investigation into the cause. 

In particular, scratch marks were found on the journal bearing babbitt during an overhaul, so the client wanted to diagnose and address potential risk factors in advance before a failure occurred. 

03 Issue

Continued friction on the journal bearing can potentially lead to serious accidents, so early inspection was conducted using guardione® turbo. 

1. Training on vibration data from the point in time when friction occurred  


2. Domain-based analysis of operating parameters and vibration data to estimate the friction location  


3. Scoring of potential risk levels and suggesting actionable measures for the operator  

04 Result

As a result of the client’s preventive measures and equipment disassembly inspection, the findings matched those detected by the guardione® solution—stator winding turn-to-turn short and rotor bar crack.By detecting the anomalies in advance, the client was able to prevent a potential fire caused by failure, ensuring on-site safety and avoiding significant losses.


*This guardione® case is real. Certain figures reflect industry norms for confidentiality.






ONEPREDICT Inc.

4200 San Jacinto Street, Houston, TX 77004

4, Eonju-ro 125-gil, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2025 ONEPREDICT Inc. All Rights Reserved.




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ONEPREDICT Inc.
4200 San Jacinto Street, Houston, TX 77004

4, Eonju-ro 125-gil, Gangnam-gu, Seoul, Republic of Korea


e-mail. contact_us@onepredict.com
© 2025 ONEPREDICT Inc. All Rights Reserved.







PRIVACY POLICY   


onepredict tech blog...linked in...youtube...onepredict blog


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